The Role of Industrial Mixers in Nutraceutical Production
On July 29, 2023 by Walter PowellIndustrial mixers are intricate equipment that creates many different products for several industries. From the food, chemical, pharmaceutical, plastic, and mineral industries, to name a few, these mixers are a necessary tool for blending various chemicals.
They come in various shapes and sizes to suit all types of processing. From batch mixers to continuous-feed mixers, they can handle anything that is poured into them.
Mixing
Mixing is a necessary part of numerous industrial production processes. These include those that produce food, pharmaceutical products, everyday chemicals, and plastics. There are many different types of mixers. Some look similar to household blenders but use other forces and operate differently.
The primary function of mixing is to combine or agitate two or more fluids into a uniform mixture. This can be done on a large scale and can involve complex processes.
The type of mixer used will depend on the desired outcome. This may be a simple homogenization of the materials or something more complicated like emulsification or gas dispersion. There are also industrial mixers that are used for specific industries or products. For example, high-shear industrial mixers are used in applications such as coatings and pesticides. These mixers can agitate a liquid with powerful parallel forces that create a shear-thinning bubble plume in the mixture, which allows for chemical reactions or thermal transfer.
Filtration
Aside from blending, filtration is one of the most critical aspects of nutraceutical production. Filtration is used to separate the desired ingredients and remove unwanted ones.
This can be done by using a variety of methods. For instance, a filter separates larger particles from the mixture. Many companies use this method because it is very efficient and can save a lot of time.
Another way to filter is by using a tumble blender. This low-impact processing technique helps create precise nutraceutical blends with trace ingredients dissimilar in size and density. This eliminates dead spots by applying even turbulence throughout the mix.
This type of blending also allows for higher dosages of active ingredients. In addition, it can meet strict label claims. This includes things like a specific RDA allowance or vitamin percentage. These claims must be met to ensure the product is effective and safe.
Concentration
Nutraceuticals are typically the result of extensive research and unique formulations developed to cater to specific consumer needs. This often means higher product price points and requires innovative packaging solutions to ensure safety, efficacy, and integrity.
In addition, industrial mixer for nutraceuticals are complicated and precise equipment that mixes and combines chemicals and substances for production, manufacturing, and industry. They are used in sectors like metals mining, where they can help maximize the yield of a material process.
Industrial mixers can destroy and disperse toxic substances in other metal mining applications. For example, in cyanide destruction, an industrial mixer mixes, broadcasts, and agitates the mixture of poisonous gases to destroy them before they can reach the environment effectively. This helps prevent cyanide spills that have killed large groups of fish, contaminated water supplies, and harmed agricultural land in the past.
Drying
Industrial mixers are commonly outfitted with a wide array of add-ons and accessories. These devices include everything from heating systems and spray nozzles to rotary sieves, centrifugal separators, and more.
In nutraceutical production, spray drying helps create instant teas and coffees, instant protein powders, encapsulated ingredients, bioactive nutraceuticals, and many other products. This process can be delicate and requires careful attention to temperature control and sanitary conditions. Many manufacturers can be expert partners to help companies develop and document efficient, repeatable processes that meet the necessary regulatory frameworks.
Many nutraceutical ingredients are bound within native plant, animal, and microbial materials. Industrial mixers are well-suited for extracting these bioactive components, including microbial and plant extracts, solvent-based extraction, chemical make-up, particle size reduction, dispersion, pH control, and dynamic inline mixing. They are also ideal for paints, adhesives, pesticides, and more applications.
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